Call today

(630) 326-6330

Certified duct-sealing service in Batavia, IL

Aeroseal Duct Sealing for a More Comfortable Home

Uneven temperatures, excess dust, and surprisingly high energy bills can all point to air leaking from ductwork hidden inside your walls. State Automatic Heating & Cooling seals those hard-to-reach leaks from the inside out with proven Aeroseal® technology.

20–40%Typical duct leakage in many homes
Up to 5/8 in.Leak size Aeroseal can effectively seal
4–8 hoursTypical service time for most homes
See the technology in action

Stop Paying to Heat and Cool Unused Space

Most homes in Batavia—even newer construction—can lose a meaningful share of heated or cooled air through leaks in the duct system. That conditioned air escapes into attics, basements, and crawl spaces instead of reaching the rooms where you need it.

Aeroseal precisely measures and seals those leaks, helping your HVAC system deliver more of the comfort you already pay for. Unlike manual tape-and-mastic repairs, the process reaches inaccessible connections behind walls and ceilings.

Why it matters: Leaky return ducts can also pull dust, allergens, insulation particles, and other pollutants into the air circulating through your home.
Aeroseal duct-sealing system demonstration
Animation showing Aeroseal particles sealing duct leaks
The hidden impact

What Leaky Ducts Can Cost Your Home

Duct leakage affects more than efficiency. It can change how your home feels, what your family breathes, and how hard your heating and cooling equipment must work.

Higher Utility Bills

Escaping conditioned air forces your system to run longer to reach and maintain the temperature on your thermostat.

Uneven Temperatures

Rooms farther from the HVAC unit can stay too hot in summer or too cold in winter when air is lost along the way.

Poor Indoor Air Quality

Return-side leaks can draw dust, allergens, insulation, and mold spores from unconditioned areas into your breathable air.

Weak Airflow

Leaks reduce the volume of conditioned air arriving at supply registers, making the whole system feel less effective.

Potential Backdrafting

In some homes, pressure imbalances caused by duct leakage can contribute to backdrafting around combustion appliances.

A precise, measured solution

How Aeroseal Seals Ducts from Within

Aeroseal uses a non-toxic, UL-tested aerosol sealant and computer-controlled monitoring to find and close leaks throughout the duct system—even in places technicians cannot reach by hand.

  1. 1

    Prepare

    Registers and return grilles are temporarily blocked, your home is protected, and the duct system is readied for testing.

  2. 2

    Measure

    Computer-controlled equipment pressurizes the ducts and records the precise amount of air leakage before sealing.

  3. 3

    Seal

    Aerosolized polymer particles travel through the ducts and collect only at cracks, holes, and misaligned connections.

  4. 4

    Monitor

    Your certified technician tracks the leakage reduction in real time as openings are sealed from the inside.

  5. 5

    Certify

    A post-seal test verifies the improvement, and you receive a detailed report showing your before-and-after results.

Comfort you can feel

Benefits That Reach Every Room

A professionally sealed duct system helps your home work as one comfortable, efficient system.

  • Lower energy waste: Reduce the amount of heated and cooled air lost outside living areas.
  • More consistent comfort: Improve airflow and reduce frustrating hot and cold spots.
  • Healthier indoor air: Keep contaminants in attics and crawl spaces from entering leaky ducts. Learn more about indoor air quality.
  • Less system strain: Help HVAC equipment reach the set temperature more efficiently.
  • Verified performance: See the measured leakage reduction in your completion report.

The ENERGY STAR® program identifies duct sealing as an important part of improving home efficiency. Financing options are available for qualified homeowners.

Why State Automatic

Local HVAC Expertise Since 1929

From the initial assessment through final certification, our trained team treats your home carefully and gives you clear, measurable results.

Quality Service
Free Quotes
Carrier Authorized Dealer
Qualified Technicians
Upgrade & Repair
Heating & Cooling
Locally Owned
Serving Homes Since 1929
Common questions

Aeroseal Duct Sealing FAQ

Helpful answers for Batavia homeowners considering professional duct sealing.

How long does the Aeroseal process take?

For most Batavia homes, setup, sealing, testing, and cleanup can be completed in one day—typically within 4 to 8 hours, depending on the size and complexity of the duct system.

Is the Aeroseal sealant safe for my family and pets?

Yes. The Aeroseal sealant is water-based, non-toxic, and very low in VOCs. It is UL Listed for smoke and flame spread and has been used for years in homes, schools, and hospitals. There is no lingering odor after the process.

How much duct leakage is considered normal?

Many homes lose 20% to 40% of conditioned air through duct leakage. Aeroseal is designed to reduce leakage dramatically—often by more than 90%—and bring the system much closer to industry best-practice levels.

Can Aeroseal close very large holes?

Aeroseal can effectively seal leaks up to 5/8 of an inch. Very large openings, disconnected sections, or major physical damage may need a manual repair before or alongside the Aeroseal application. Our technicians identify those conditions during the assessment.

Keep Your Comfort In—and Energy Waste Out

Schedule an Aeroseal duct assessment with State Automatic Heating & Cooling and find out how much leakage may be hiding in your Batavia home.